Packaged LED news: Cree high-CRI COBs, Lumileds packages CSP with dome

Sept. 26, 2018
New eTone options across Cree’s COB LED offerings deliver 90 CRI with no efficacy penalty, while Lumileds is harnessing the performance gains in its CSP technology to deliver new high-power packaged LEDs.

New eTone options across Cree’s COB LED offerings deliver 90 CRI with no efficacy penalty, while Lumileds is harnessing the performance gains in its CSP technology to deliver new high-power packaged LEDs.

Cree has announced the XLamp eTone LEDs — chip-on-board (COB) products that deliver 90-CRI color quality with the same efficacy levels of competitive 80-CRI offerings. Lumileds has announced the Luxeon V2 family of high-power LEDs that utilize technology developed in the company’s chip-scale package (CSP) products to bring higher performance to a 3.5×3.5-mm package. Both offerings deliver solid-state lighting (SSL) product developers a path to offering luminaires that meet the premium level of the DesignLights Consortium (DLC) qualified products list (QPL).

Cree COBs

Cree asserts that the eTone products deliver 155 lm/W for a 3000K-CCT LED operating at a relatively-high 85°C temperature. Generally, LEDs with warmer CCTs and high CRI inherently deliver lower efficacy than those at cooler CCTs and lower CRI. Cree says the eTone 90-CRI products feature efficacy up to 17% higher than other 90-CRI LEDs on the market, including products from its own or competitors’ portfolios.

The eTone technology will be offered across three Cree product lines — the CXA2 ceramic-based LEDs, and the CMA and CMT High Current metal-based LEDs (shown below). The CXA2 line was Cree’s second-generation of ceramic-based COBs launched initially in 2016. Subsequently, the company offered the CMA COBs based on an aluminum substrate because the SSL product developer community is split as to the benefits of ceramic and aluminum. The CXA2 and CMA LEDs generally share the same footprints. Then earlier this year, Cree announced the CMT portfolio with footprints matching products from Citizen Electronics, a company that has been a market leader in metal-substrate LEDs.

As for how Cree achieved the efficacy gains, the company would not offer complete details, but the gains are in part due to Cree’s overarching COB architecture. Paul Scheidt, who leads product marketing for LEDs at Cree, said that basically COBs may look the same, but the materials used in the various platforms may be quite different. He said even LEDs with similar spectral power distribution (SPD) at low current and temperature react differently at high-power states and many might not survive at the power levels needed to deliver 155 lm/W.

Cree conversely has long been focused acutely on reliability across its lighting-class LED family. Scheidt said the company has developed enhancements in phosphors, substrates, encapsulants, and more that allow its COB LEDs to reliably support higher power density and operation at higher temperatures.

Cree eTone technology is now offered across three chip-on-board (COB) LEDs, with 90-CRI light quality for devices that deliver 155-lm/W efficacy.

Indeed, Cree looked back to a laboratory demonstration of a high-power, high-CRI LED to demonstrate its commitment to solving the reliability issue. “Two years ago, Cree achieved an LED industry first with our lab demonstration of a single high-power LED that hit an extraordinary 134 LPW at 1587 lm, 85°C, and 90 CRI,” said Dave Emerson, Cree LEDs executive vice president and general manager. “Cree is committed to turning our industry-first R&D results into viable commercial products that offer customer-ready LED solutions where others do not. Today’s release of our eTone LEDs that deliver 90 CRI at the same efficacy as 80 CRI means that lighting manufacturers no longer have to sacrifice top-tier efficacy to achieve excellent color quality for indoor lighting applications.”

Cree has long prided itself on commercially delivering technology from laboratory milestone demonstrations within 18 months to two years. Meanwhile, the new products will deliver great flexibility for its customers.

“Cree’s latest innovation will redefine the premium lighting market with designs that were previously impossible,” said Massimo Parravicini, R&D director at Reggiani Lighting. “Cree is enabling us to create 80-CRI and 90-CRI lights that share the same intensity, beam angle, and power consumption with just one product design. This no-compromise COB solution gives us the industry’s top performance, the excellent light quality that our customers require, and the LED form factors that will drop right into our existing designs.”

Luxeon V2

Moving to the high-power discrete LED sector, Lumileds had introduced the Luxeon V LED in August 2017, claiming lumen output 50% greater than competitive products. As we mentioned at the time, the company had not released a new high-power LED in some time, focusing more on mid-power, COB, and CSP devices. But the company has delivered a relatively quick upgrade path in the Luxeon V2 with both targeting high-output applications such as street lights and sports-field lighting.

At first glance, the V2 specification highlights are respectable yet not extreme. Lumileds said that a 4000K-CCT LED will output 315 lm when driven at 700 mA, representing 160-lm/W efficacy. But SSL product developers can drive the LEDs at levels to 2.4A. At 2A, lumen output climbs to 760 lm while efficacy drops to 123 lm/W.

Still, it’s the architectural approach that is interesting. Lumileds was among the earliest movers in CSP technology. The company first revealed CSP LEDs during Strategies in Light back in 2013. And the company has surely spent much of its R&D effort in recent years on CSP development.

Lumiled now offers the Luxeon V2 LED that can be used to upgrade existing SSL designs.

We’d presume that Lumileds chose to base the V2 on a CSP LED because such a die would feature top-of-the-line performance. Then the package design delivers the benefits at the system level with the domed primary optic that is common in high-power packaged LEDs. “Luxeon V2 is designed such that 99% of the light is forward directed, resulting in the industry’s most usable light from a compact source,” said Jennifer Holland, product line director at Lumileds.

The optical design results in a Lambertian distribution pattern and that allows customers to drop the V2 LED into existing designs as an upgrade using existing secondary optic components. Holland also said the design offers superior color over angle (COA) performance.

Packaged LED market

In terms of the LED market, Lumileds and Cree remain top players both in terms of technology and revenue. Our sister Strategies Unlimited business unit in the PennWell LED & Lighting Network has projected the packaged LED market to grow to $22 billion by 2022. You can learn more in the worldwide packaged LED market report that’s available for sale on the market research firm’s website.

About the Author

Maury Wright | Editor in Chief

Maury Wright is an electronics engineer turned technology journalist, who has focused specifically on the LED & Lighting industry for the past decade. Wright first wrote for LEDs Magazine as a contractor in 2010, and took over as Editor-in-Chief in 2012. He has broad experience in technology areas ranging from microprocessors to digital media to wireless networks that he gained over 30 years in the trade press. Wright has experience running global editorial operations, such as during his tenure as worldwide editorial director of EDN Magazine, and has been instrumental in launching publication websites going back to the earliest days of the Internet. Wright has won numerous industry awards, including multiple ASBPE national awards for B2B journalism excellence, and has received finalist recognition for LEDs Magazine in the FOLIO Eddie Awards. He received a BS in electrical engineering from Auburn University.